Sierra / Escort Cosworth

Pro Alloy Cosworth Radiator / Intercooler Fitting Kit

Pro Alloy

This kit is used for mounting the radiator or RS500 Type Intercooler to the chassis rails on an Escort or Sierra Cosworth. It provides a vibration free mount and also ensures the correct spacing from the chassis rails is acheived.The kit consists of the following parts:2 x Ford Type Rubber Bushings with Spacer2 x M8 Allen Bolts with Washers

£26.72£22.27 (ex. VAT)

Pro Alloy Cosworth Header Tank - 4WD

Pro Alloy

Cosworth Header Tank to suit 4 wheel drive models.Hand made coolant tank to replace the plastic the OE part. All alloy construction with the benefit of rounded edges. This improves reliability as folded tanks with square edges are more likely to crack at the joint under pressure. All skilfully assembled by our in house fabricators. This is a direct replacement for the O.E. tank with no drilling or cutting required. Billet sight glass fitted as standard to make it easy to check your coolant level.Fits Sierra and Escort Cosworth.

£286.16£238.47 (ex. VAT)

Pro Alloy Cosworth Header Tank - 4WD

Pro Alloy

Cosworth Header Tank to suit 4 wheel drive models.Hand made coolant tank to replace the plastic the OE part. All alloy construction with the benefit of rounded edges. This improves reliability as folded tanks with square edges are more likely to crack at the joint under pressure. All skilfully assembled by our in house fabricators. This is a direct replacement for the O.E. tank with no drilling or cutting required. Billet sight glass fitted as standard to make it easy to check your coolant level.Fits Sierra and Escort Cosworth.

£286.16£238.47 (ex. VAT)

Pro Alloy Cosworth Auxiliary Turbo Cooler Upgrade

Pro Alloy

Our Turbo Cooler is an auxiliary radiator which is bolted to the top of the engine water radiator. Our RS500 Type Intercooler or similar needs to have been installed as the turbo cooler fits neatly between the intercooler pipework. The purpose of this cooler is to cool the super heated water as it exits the turbo, eliminating those boost related heat spikes. This water normally is returned to the header tank un-cooled when a turbo cooler is not used.By adding the turbo cooler you are effectively adding an extra 25% extra cooling area and capacity to the system thus significantly lowering the running temperature of the car.Fits Sierra and Escort Cosworth.

£296.40£247.00 (ex. VAT)

Pro Alloy Cosworth Header Tank - 3 Door

Pro Alloy

Cosworth Header Tank to suit 3 Door Models.Hand made coolant tank to replace the plastic OE part. All alloy construction with the benefit of rounded edges. This improves reliability as folded tanks with square edges are more likely to crack at the joint under pressure. All skilfully assembled by our in house fabricators. This is a direct replacement for the O.E. tank with no drilling or cutting required. Billet sight glass fitted as standard to make it easy to check your coolant level. Complete with additional fitting for swirl pot return.Supplied as standard with boss to suit the Ford level sender.

£359.03£299.19 (ex. VAT)

Pro Alloy Cosworth Header Tank - 2WD Sapphire

Pro Alloy

Cosworth Header Tank to suit 2 wheel drive Sapphire.Hand made coolant tank to replace the plastic OE part. All alloy construction with the benefit of rounded edges. This improves reliability as folded tanks with square edges are more likely to crack at the joint under pressure. All skilfully assembled by our in house fabricators. This is a direct replacement for the O.E. tank with no drilling or cutting required. Billet sight glass fitted as standard to make it easy to check your coolant level.

£359.03£299.19 (ex. VAT)

Pro Alloy Cosworth Motorsport Radiator

Pro Alloy

High Performance Alloy Water Radiator with easy fitment, this is a straight bolt on conversion, all standard hoses and fittings can be used.Twin row 48mm thick, high efficiency alloy core with all aluminium end tanks perfect for high pressure systems. This high performance core offers superior cooling characteristics over conventional 48mm, 2 row radiator upgrades as we adopt the latest in ‘wide port technology‘. This gives far greater fluid flow and is far less likely to block with sediment and rust. All Pro Alloy radiator cores are fully brazed in a controlled atmosphere process to comply with ISO 9001 quality assurance standards.Our end tanks have formed, rounded corners and do not have any nasty 90 degree bends. This eliminates the possibility of cavitation in the water flow and increases the flow rate and cooling characteristics of the radiator.Fits Sierra and Escort Cosworth.

£709.09£590.91 (ex. VAT)

Pro Alloy Sierra Cosworth Intercooler - 50mm Core

Pro Alloy

Sierra Cosworth Intercooler 50mm RS500 StyleDesign features include;50mm thick core. The original RS500 intercooler and most 500 intercooler replicas have only 40mm cores.Extruded tubes.These cores are extremely efficient due to their internal design. Each tube has dozens of fine alloy fins internally, which point into the charge air flow and grab the heat energy.High pressure.Extruded cores are very strong, our RS500 core will withstand 100 psi. pressure. Our cores are fully brazed in a controlled atmosphere process to comply with ISO 9001 quality assurance standards. High flow.Our end tanks and tubes are shaped to allow maximum air flow, the flared pipes on entry and exit positions aid air flow at this potentially restrictive point thus making the car more responsive and helps the turbo to hold higher boost levels.

£883.27£736.06 (ex. VAT)

Pro Alloy Sierra Cosworth Intercooler - 50mm Core + 3" Pipes

Pro Alloy

Sierra Cosworth Intercooler 50mm RS500 Style with 3" OD Pipes Larger Diameter pipes to fit with T4 turbo and 8 injector throttle body. Design features include;50mm thick core. The original RS500 intercooler and most 500 intercooler replicas have only 40mm cores.Extruded tubes.These cores are extremely efficient due to their internal design. Each tube has dozens of fine alloy fins internally, which point into the charge air flow and grab the heat energy.High pressure.Extruded cores are very strong, our RS500 core will withstand 100 psi. pressure. Our cores are fully brazed in a controlled atmosphere process to comply with ISO 9001 quality assurance standards. High flowOur end tanks and tubes are shaped to allow maximum air flow, the flared pipes on entry and exit positions aid air flow at this potentially restrictive point thus making the car more responsive and helps the turbo to hold higher boost levels.

£924.53£770.44 (ex. VAT)

Pro Alloy Sierra Cosworth Intercooler - 60mm Core

Pro Alloy

Sierra Cosworth RS500 Style Intercooler 60mm thick core with pipe sizes available from 50mm to 76mm - please specify when ordering.60mm thick RS500 style Intercooler for 600BHP plus cars.Complete with air dam.45mm longer core than our 50mm think RS500 Intercoolers Design features include:60mm thick core. The original RS500 intercooler and most 500 intercooler replicas have only 40mm cores.Extruded tubes.These cores are extremely efficient due to their internal design. Each tube has dozens of fine alloy fins internally, which point into the charge air flow and grab the heat energy.High pressure.Extruded cores are very strong, our RS500 core will withstand 100 psi. pressure. Our cores are fully brazed in a controlled atmosphere process to comply with ISO 9001 quality assurance standards. High flow.Our end tanks and tubes are shaped to allow maximum air flow, the flared pipes on entry and exit positions aid air flow at this potentially restrictive point, thus making the car more responsive and helps the turbo to hold higher boost levels.

£1,133.88£944.90 (ex. VAT)

Pro Alloy Sierra Cosworth Intercooler - OEM High Capacity Replica

Pro Alloy

Upgraded OEM style intercooler for the Sierra Cosworth.Based on the larger 4wd spec intercooler which can be used as a upgrade on 2wd CosworthsWe love a fabricating challenge at Pro Alloy and replicating the Ford end tank design has put our skilled engineers to the test. The bracketry is recreated to the millimetre to ensure direct replacement for the OEM version. Improved performance from this unit comes from not scrimping on core quality, we’ve managed to squeeze in a more efficient core that still retains the OE appearance. This subtle looking cooler is perfect if you are looking for a slight increase in performance without going for one of our larger front mount kits. Also popular if you are looking to keep an OEM style on a car which is becoming even more collectable as time passes.126mm thick twin row core with extruded tubes. These cores are extremely efficient due to their internal design. Each tube has dozens of fine alloy fins internally, which point into the charge air flow and grab the heat energy. Extruded cores are very strong and are fully brazed in a controlled atmosphere process to comply with ISO 9001 quality assurance standards.Like all our products, this unit is totally handmade at our facility in the U.K. We are offering this intercooler in satin black to mirror the finish of the original.

£1,629.54£1,357.95 (ex. VAT)